APC Battery Charger AP9927 User Manual

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Contents
Wire Harness: Installation i
Preliminary Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Silcon versus non-Silcon installation . . . . . . . . . . . . . . . . . . . 1
Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pre-installation Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lockout/Tagout the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Determine battery numbers . . . . . . . . . . . . . . . . . . . . . . . . 4
Determine fuse bus and midpoint bus connections (Silcon only) 4
Install the Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
How to install the tab washers on non-embedded terminals . . . 6
How to install tab washers on embedded battery terminals . . . 7
Prepare the harness wires . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install the battery and power fuses . . . . . . . . . . . . . . . . . . . 8
Connect the battery wires . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Silcon Connection Procedures. . . . . . . . . . . . . . . . . 10
Attach harness to the fuse bus and midpoint bus (Silcon only) 10
Install the 3/4 A and 5 A fuses (Silcon only) . . . . . . . . . . . . . 10
Secure the Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Secure the battery wires . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connect to the Battery Management System . . . . . . . . . . . . . . 12
Install the Battery Management System . . . . . . . . . . . . . . . . 12
String connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Battery Connector Pinouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Warranty limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Obtaining service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Life-Support Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Examples of life-support devices . . . . . . . . . . . . . . . . . . . . 16

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